Open-access Low-Cost Synthetic Model for Liposuction Training and Simulation

Abstract

Introduction  Liposuction is a widely-used technique for body contouring and the treatment of lipodystrophies. It is one of the most performed procedures in plastic surgery in the United States and Brazil. Despite its popularity, the technique requires specific skills. As such, surgical simulations are fundamental to training doctors in a safe, low-cost environment, especially considering the gaps in traditional education and specialized training.

Materials and Methods  The development of the synthetic model for liposuction training required a plastic chest mannequin, foam sheets, mesh fabric, zippers, and Styrofoam microbeads. We also used a copper air-conditioning tube to replicate the liposuction cannula, connecting it to a domestic vacuum cleaner with an adapted tube. The plastic surgeon advisor from the Plastic Surgery League of Universidade de Fortaleza approved the model and recommended it for the low-cost simulation.

Results  The model presented satisfactory results in the simulation of a liposuction procedure, enabling the practice of fundamental movements, such as fan suction, and it offered a realistic, hands-on experience for the students. Furthermore, the reuse of the model and the simplicity of its materials made training accessible, promoting greater inclusion in surgical learning.

Conclusion  The synthetic liposuction model proved to be an effective, accessible, and low-cost tool for the practical training of future surgeons. It provides a solid foundation for technical learning, democratizes access to surgical education, and promotes the development of essential skills, preparing professionals for real clinical scenarios.

Keywords
education, medical; lipectomy; low-cost technology; models, anatomic; plastic surgery procedures

Resumo

Introdução  A lipoaspiração é uma técnica amplamente utilizada para o contorno corporal e o tratamento de lipodistrofias, e é um dos procedimentos mais realizados em cirurgia plástica nos Estados Unidos e no Brasil. Apesar de sua popularidade, a técnica requer habilidades específicas, e destaca-se a importância de simulações cirúrgicas para capacitar os médicos em um ambiente seguro e de baixo custo, especialmente diante das lacunas no ensino tradicional e no treinamento especializado.

Materiais e Métodos  Para a construção do modelo sintético para o treinamento de lipoaspiração, foram necessários um manequim torácico de plástico, lâminas de espuma, tecido de malha, zíper e micropérolas de isopor. Além disso, foi utilizado tubo de cobre de ar-condicionado para replicar o funcionamento da cânula de lipoaspiração, conectado a um aspirador doméstico por meio de um tubo adaptado. O modelo foi aprovado pelo cirurgião plástico orientador da Liga de Cirurgia Plástica da Universidade de Fortaleza, sendo recomendado para simulação de baixo custo.

Resultados  O modelo apresentou resultados satisfatórios na simulação da técnica de lipoaspiração, permitiu a prática de movimentos fundamentais, como a aspiração em leque, e ofereceu uma experiência prática realista para os estudantes. Ademais, a reutilização do modelo e a simplicidade dos materiais empregados tornaram o treinamento acessível, o que promove maior inclusão no aprendizado cirúrgico.

Conclusão  O modelo sintético de lipoaspiração demonstrou ser uma ferramenta eficaz, acessível e de baixo custo para o treinamento prático de cirurgiões em formação. Ele proporciona uma base sólida para o aprendizado técnico, democratiza o acesso ao ensino cirúrgico e promove o desenvolvimento de habilidades essenciais, pois preparando os profissionais para cenários clínicos reais.

Palavras-chave
educação médica; lipectomia; modelos anatômicos; procedimentos de cirurgia plástica; tecnologia de baixo custo

Introduction

In 1983, French surgeon Dr. Yves-Gerard Illouz introduced liposuction using cannulas, sparking interest among specialized surgeons and patients seeking body-contouring procedures.1 A few years later, in 1986, Pierre Fournier2 established the concept of liposuction using syringes. Since then, several technologies have emerged to facilitate the procedure, including vacuum aspiration, laser-assisted aspiration, vibroliposuction, and, more recently, ultrasound-based technology.3

Liposuction is widely used to treat lipodystrophy and provide patients with their desired silhouette. It can treat several body areas, such as the face, neck, breasts, and flanks, although its application is most prevalent in the abdominal region.4 Today, liposuction is the most frequently performed plastic surgery procedure in the United States, and, in recent years, it has experienced an exponential growth in Brazil.5

The surgical technique involves aspirating fat using blunt cannulas that exert negative pressure on the subcutaneous adipose tissue. During liposuction, the surgeon inserts the cannula into a deep plane and, with their dominant hand, performs movements from the deeper to the superficial planes according to the amount of fat to be removed. The opposite hand remains outside the patient's skin, monitoring the area under aspiration to guide the surgeon regarding the depth of the cannula and the amount of remaining fat.6

Although liposuction alone causes few complications, the main ones include hematomas, seromas, irregular contours, and hyperpigmentation.7 Therefore, liposuction requires skill, esthetic vision, and practice to deliver a satisfactory, harmonious, and safe outcome. Obtaining good outcomes requires extensive skill training by the surgical team. Several factors, including increased patient expectations, trainee schedule restrictions, and the popularization of less invasive techniques, have reduced opportunities for traditional surgical teaching. This scarcity revealed a gap in medical education for training in more specialized practices, leading many doctors to learn the procedure only during residency.8,9

In this scenario, surgical simulation training enables skill development and improvement in a controlled, safe environment, contributing to the progressive increase in studies on the creation of surgical models. However, limitations, such as the high cost of these simulators, have stimulated the development of equally-effective and low-cost alternatives.9

Low-cost simulators contribute to improving the skills of medical students, interns, and residents in plastic surgery. The use of models integrates theoretical learning with surgical practice in an environment designed to enable repetition and supervised by senior professionals, with no risk of harming an actual patient.1014 Simulators are especially valuable for plastic surgery because this field presents few opportunities to train in highly-specialized procedures.

The intended use of this model is simulation in initial teaching; after all, actual procedures are under the responsibility of specialists and supervised residents. The reference to medical students and interns is limited to anatomical understanding, ergonomics, and step-by-step technical procedures in a simulated environment. The simulator does not encourage the performance of liposuction by non-specialists.

Objectives

The present article aims to describe the construction of a novel synthetic model for training in liposuction surgical techniques, designed for ease of execution and low cost.

Materials and Methods

The current study was conducted from January to September 2024 by students from the Academic League of Plastic Surgery (Liga Acadêmica de Cirurgia Plástica, LICIP, in Portuguese) of the Medicine Program at Universidade de Fortaleza (UNIFOR). The team also developed a liposuction simulator, which was subsequently tested by the students and the supervising plastic surgeon.

Building the model required the following materials: 1 plastic thoracic mannequin, foam sheets (0.5 cm and 0.25 cm thick), 1.5 m of beige mesh fabric, 0.5 m of light pink mesh fabric, a zipper, and Styrofoam microbeads.

Initially, the mannequin was covered with a 0.5-cm layer of sponge, representing the subcutaneous tissue, and a 0.25-cm layer to enhance the body contours (Fig. 1A). The team fixed these layers to the mannequin with hot glue. Next, the model received a sewn-on mesh fabric cover to give it the shape of a human bust (Fig. 1B).

Fig. 1
Model construction steps: (A) mannequin covered with 0.5 cm and 0.25 cm thick sponge; (B) outer covering of the mannequin with mesh fabric; and (C,D) creation of a virtual space between the sponges and the mesh fabric, filled with polystyrene microbeads.

Then, the team created a virtual cavity in the mannequin's abdominal region by applying an additional layer of mesh filled with Styrofoam microbeads and closed with a zipper (Fig. 1C,D). This cavity enabled\ the simulation of subcutaneous fat removal during aspiration. The umbilical region has a replaceable structure, which ensures the reuse of the simulator by creating new incisions.

Lastly, to replicate the functioning of the liposuction cannula, the team used a copper air-conditioning tube with three holes drilled in its distal portion. This tube was attached to a plastic cylinder for connection to the suction tube of a regular household vacuum cleaner (Fig. 2), enabling the aspiration of the microbeads during the simulated procedure. Then, the application of paints specifically designed for these materials aimed to obtain a simulator with an esthetically-pleasing appearance.

Fig. 2
Steps for the development of the liposuction cannula: (A) drawing of the design of the cannula composed of a copper air-conditioning tube and a plastic cylinder for connection to a household vacuum cleaner tube; (B) cannula after painting and finishing; and (C) portable household vacuum cleaner used.

The final production cost of the model was of R$ 261.75 (roughly less than US$ 50 in November 2025), with each simulation costing R$ 5.57. Table 1 shows the cost and function of the materials.

Table 1
Costs and specifications of the materials used in the model

A plastic surgeon, who is a professor and advisor at the LICIP, tested the functionality and compatibility of the model to simulate liposuction. The surgeon approved the simulator and recommended it for the low-cost simulation of the procedure. As the present study did not involve humans or animals, the Research Ethics Committee waived its submission for approval in accordance with the Declaration of Helsinki.

During aspiration, the adapted cannula removed the microbeads and, as the mesh fabric lost the volume representing the adipose tissue, the mannequin acquired a more defined contour, simulating the visual effect of a successful liposuction. The suture of the umbilical region was performed separately, enabling the reuse of the model after the incision by replacing the previously-incised sponge with an intact one. As such, the simulator was a practical and efficient tool for training in liposuction techniques.

When available, clinical cannulas and vacuum/liposuction systems can be attached to the simulator. However, to prioritize low cost and reproducibility, the model uses a didactic cannula and an inexpensive negative-pressure source. These materials ensure the learning goals for initial training and expanded access to repetition.

The simulator aims to provide training in specific liposuction tasks: planning entry points, ergonomics/positioning, fan-shaped trajectory and its parallelism, depth/angle control, and cannula/covering tissue handling. It is not intended to faithfully reproduce the haptic properties of tissues (density, resistance, sensitivity), nor to simulate hemostasis or physiological responses.

Results

The synthetic model provided an efficient and inexpensive simulation of the liposuction technique, standing out as a viable alternative for the training of surgical skills. The students had the opportunity to practice the procedure repeatedly in a safe, controlled environment after an extracurricular theoretical class on the technique.

Due to the model's body contour and the use of materials simulating specific structures, handling the mannequin and, consequently, completing the simulated liposuction procedure was easy. The simulator enabled training in surgical interventions aimed at reshaping the body through incision, aspiration cannula positioning and handling, sutures, and adipose tissue aspiration.

Discussion

The time dedicated to learning surgical skills during medical school is often insufficient.15 This issue mostly arises from the difficulty of applying a financially-accessible, ethically-regulated methodology that enables the successful practice of a given technique. In this context, the use of synthetic models in plastic surgery education has played a critical role in improving medical training by enabling the safe and effective practice of procedures.9

The creation of the synthetic model herein presented represents a central advance within this context, and it is relevant in terms of overcoming the ethical impasse of using fresh cadavers and animal parts for medical skill training.16 The model was accessible regarding material costs and availability when compared to those requiring more advanced technologies, such as three-dimensional (3D) printing17 or the use of biological materials, such as postmortem animal flaps.18 Moreover, the simulator enabled the replication of the fundamental movements and techniques of liposuction in a safe and controlled manner, with an acceptable level of fidelity. Our model was consistent with the need for educational methods combining cost-effectiveness and efficiency.19

It is worth mentioning the innovation represented by the adaptation of materials, such as using a drilled copper tube and Styrofoam microbeads to simulate the adipose tissue. This creative approach reflects the need for practical and accessible solutions in educational environments.9 The economic viability of the model makes it especially useful in countries with limited resources allocated to medical training. Despite being a well-established technique, liposuction still presents technical challenges that demand continuous training and refinement of surgeons' skills.5 Our model addresses precisely this need by enabling students to practice the technique repeatedly and in a controlled manner, improving their skills before transitioning to real-world scenarios.

However, it is crucial to consider that, despite its potential, the synthetic model herein presented has some limitations. Liposuction in the clinical practice involves a complex interaction among individual anatomy, surgical techniques, and intraoperative management;20 synthetic models do not reproduce all these aspects. Moreover, there is the slight inconvenience in the fact that the model requires a certain level of skill in sewing and using tools like hot glue during its construction, a feature that tends to be compensated for by the potential reuse of the model.

Lastly, the positive test results and the model's approval by leading plastic surgeons reinforce its efficiency and quality, despite its simplicity and low cost. The precision in simulating real surgical steps and the possibility of reuse increase its value as an educational tool. These aspects corroborate the importance of rigorous training to achieve satisfactory and safe esthetic outcomes.21

Conclusion

Our synthetic liposuction model is inexpensive and reproducible, enabling the simulation of the initial stages of the procedure and promoting coordination, ergonomics, and technical familiarization. Its accessibility and repeated practice broaden its reach and democratize surgical training. It is a supplementary educational strategy that contributes to the learner's training and confidence, without replacing more faithful models or supervised clinical training.

  • Financial Support
    The authors declare that they did not receive financial support from agencies in the public, private or nonprofit sectors to conduct the present study.

Data Availability

Data will be available upon request to the corresponding author.

References

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Edited by

  • Editor-in-Chief:
    Dov Charles Goldenberg.

Publication Dates

  • Publication in this collection
    08 May 2026
  • Date of issue
    2026

History

  • Received
    26 Jan 2025
  • Accepted
    13 Oct 2025
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E-mail: rbcp@cirurgiaplastica.org.br
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