ABSTRACT
This study quantified production risks and economic feasibility in tropical pasture-based beef systems by integrating a rule-based Minimum Module (MM) framework with Monte Carlo simulation (@Risk 8.0) in Excel 365 using a Microsoft Visual Basic 6.0 algorithm. Twelve scenarios combining low (0.5 animal unit [AU] ha⁻1), medium (1.0 AU ha⁻1), and high (1.5 AU ha⁻1) stocking rates across 2017–2020 were each run with 10,000 stochastic iterations to identify the smallest viable herd size and pasture area that ensured non-negative net present value (NPV ≥ 0). Intensification increased per-hectare productivity from 3.3 to 9.8 arrobas ha⁻1 yr⁻1 (P<0.001) and reduced minimum grazing area by 53–63 percent (P<0.001). Risk profiles remained favorable, with negative gross margin in only 0.25% of iterations and negative total profit in 15.55% of iterations. Fixed-cost share declined from approximately 74% in low-intensity to approximately 48% in high-intensity systems (P<0.05). Strong co-movement among overhead inputs (ρ>0.90) and among variable-cost inputs (ρ>0.80), and a land-for-feed trade-off (ρ ≈ –0.35) were quantified. The MM tool delivers transparent “what-if” scenario testing for herd and land planning without complex optimization, enabling data-driven feed-price hedging and stocking-rate adjustments.
Keywords
beef cattle; intensification; minimum module; Monte Carlo simulation; net present value; tropical grazing systems
1. Introduction
The global demand for sustainable beef production continues to rise, driving the need for grazing systems that balance economic viability, environmental health, and livestock productivity. In tropical regions such as Brazil, where extensive cattle farming underpins agribusiness, producers confront economic volatility, biophysical constraints, and technological uncertainty (Dickinson, 2001; Anderson, 2003; Moss, 2010; Stockton, 2022; Santos et al., 2024; Taylor et al., 2025).
Brazil’s ruminant sector relies almost entirely on forage-based diets, with improved and native pastures covering approximately 180 million ha, of which about 30% are located in the Cerrado biome, making pasture management a cornerstone of national beef output (Barcellos et al., 2008; McManus et al., 2016; Parente et al., 2019; Sano et al., 2019; Cordeiro et al., 2023; Santos et al., 2024). Mato Grosso do Sul exemplifies this dynamic, hosting 18.9 million cattle over 14.6 million ha of grazing land, and the Campo Grande microregion alone supports 1.75 million head (9.2 percent of the state total) with strategic access to soybean and corn terminals and beef-processing plants (slaughter/packing facilities) (Moore et al., 1999; Tambara et al., 2021; Azevedo et al., 2023; Lapig, 2023).
Despite these assets, pasture-based beef systems face mounting pressures—deforestation, greenhouse-gas emissions, land-use conflicts, and financial risks—underscoring the need for integrated sustainability indicators in production models (Chapman et al., 2024; Lorencowicz et al., 2024). Sustainability frameworks operationalize economic, environmental, and social goals, guided by indicators that inform evidence-based management and align with the Sustainable Development Goals (SDGs) 2 (Zero Hunger), 12 (Responsible Consumption and Production), and 15 (Life on Land) (Dumanski et al., 1998; Mukherjee, 1998; United Nations, 2015; Barry and Hoyne, 2021; Nadaraja et al., 2021).
Current economic and agronomic models often omit stochastic elements or have limited usability, limiting their adoption in commercial herds (Moss, 2010; Hardaker and Lien, 2010a,b; Gomes et al., 2015; Hardaker et al., 2015a,b; McManus et al., 2016; McKendree et al., 2021; Stockton, 2022; Tedeschi et al., 2024; Taylor et al., 2025). Moreover, most mathematical models remain confined to academic research, offering limited decision-support for producers and policymakers (Stygar and Makulska, 2010; Jones et al., 2017).
To bridge these gaps, Jorge (2019) developed the Minimum Module (MM), a modular deterministic–stochastic framework that links a rancher’s target net income to endogenous adjustments in herd size and pasture area—defining the minimum viable scale as the point at which the removal of one breeding cow causes net present value (NPV) to fall below zero. This study applies the MM framework combined with Monte Carlo simulation to (i) quantify market-driven production risks, (ii) evaluate economic feasibility under low, medium, and high intensification strategies, and (iii) provide a practical decision-support tool for land-use and herd-scaling decisions in tropical grazing systems.
2. Material and methods
2.1. Study design
We applied the rule-based Minimum Module (MM) framework, a deterministic–stochastic simulation model, to determine the smallest viable herd size and pasture area capable of sustaining non-negative net present value (NPV ≥ 0) under three stocking-rate intensification levels: low (0.5 animal unit [AU] ha1), medium (1.0 AU ha1), and high (1.5 AU ha1). The MM overcomes the limitations of conventional economic models by embedding zootechnical and financial uncertainties within a single decision-support structure that mirrors on-farm management rules, rather than relying on mathematical optimization alone (Jorge, 2019; Lampert et al., 2020).
We conducted simulations for the Campo Grande microregion (20°26' S, 54°38' W) in Mato Grosso do Sul, Brazil—a representative pasture-based beef system characterized by Urochloa brizantha spp. pastures, annual rainfall of approximately 1,400 mm, and bimodal wet–dry seasons. We ran twelve scenarios combining three intensification levels and four production years (2017–2020), each spanning a 20-year horizon (20 annual cycles) to capture inter-annual climate variability and typical ranch investment amortization periods. For each scenario, we fixed an annual net-income requirement (Rr1 = USD 70,725.93), informed by regional cost–return data (CEPEA, 2020), and identified the MM threshold by reducing herd size incrementally until the removal of one breeding cow caused NPV to drop below zero.
To quantify production risk, we reserved a detailed Monte Carlo simulation for section 2.9.
2.2. Modeling of the Minimum Module (MM)
We developed the Minimum Module (MM) as a modular, deterministic–stochastic simulation framework that quantitatively represents pasture-based beef production by linking three interconnected submodels: the Animal Production Module (Animal Module), the Plant Production Module (Plant Module), and the Economic Module (Pidd, 1997; Jorge, 2019) (Figure 1).
Thus, we implemented all submodels and automated calculations in Microsoft Excel® 365 (build 2504, compilation 18730.20168) using a Microsoft Visual Basic 6.0 algorithm comprising eleven subroutines and totaling 3,867 lines of code, alongside the @Risk 8.0 (Palisade Corp., Ithaca, NY) add-in to generate correlated random variates, construct the risk-correlation matrix, and execute Monte Carlo simulations.
2.3. Animal Module
In the Animal Module, we tracked herd dynamics across 17 animal categories representing the full-cycle pasture-based beef system. These comprised 15 marketed production cohorts, one transitional birth class (“Animals born”) used for herd-flow accounting, and one breeding-bull category used in the natural-mating subsystem. For the marketed cohorts, we defined average live weight (Wi, kg head1), carcass yield (Ri, kg carcass kg live weight1), and selection pressure (Psi, %) for under-threshold animals. The “Animals born” class was used only to register annual calf output before allocation into male and female cohorts and therefore had no direct market price. The breeding-bull category was retained in the biological and economic modules because bulls were required for the natural-mating system and also generated annual replacement and culling flows. We specified weight thresholds—180 kg for male weaners, 160 kg for female weaners, 195 kg for bull calves, 180 kg for female calves, 285 kg for 18-month-olds, and 360 kg for lean bulls—and directed animals failing to meet these thresholds into replacement markets (i.e., sold from one producer to another), while applying category-specific (Psi) rates to all others for slaughter (Table 1).
Furthermore, we standardized Animal Units at 450 kg live weight, imposed a bull-to-cow ratio of 1:25, set annual replacement rates at 20%, and targeted a calving rate of 70–90% (Table 2).
Nutritional management incorporated daily mineral-salt and protein/energy supplementation, creep feeding, and semi-confinement diets yielding 1.3 kg day1 gains, while health protocols included annual vaccinations for foot-and-mouth disease, blackleg, and brucellosis plus systematic deworming. We simulated replacement purchases of 170 cow-calf pairs and six breeding bulls per year, with younger replacements set to zero in core scenarios (Table 3).
2.4. Plant Module
In the Plant Module, we modeled pasture over a ten‐year lifespan, beginning with land preparation—stump removal (5 h ha⁻1), disking (1 h ha⁻1), plowing (1.5 h ha⁻1), liming with 2 t ha⁻1 of dolomitic limestone, NPK fertilization at 300 kg ha⁻1, and seeding at 18 kg ha⁻1—and followed by uniform annual maintenance comprising lime spreading (1 h ha⁻1), disking (1 h ha⁻1), fertilizer application (0.35 h ha⁻1), and selective herbicide use (4.4 L ha⁻1 of 2,4-D/Picloram) (Table 4).
In addition, we enforced a 20% legal reserve as required by Article 12 of the Brazilian Forest Code (Law 12,651/2012) (Brazil, 2012) and assumed a uniform 10% permanent preservation area per Article 4, recognizing that actual preservation percentages vary by property (1–25%, approximately), to maintain consistency across comparative intensification scenarios.
2.5. Economic Module
We integrated the Economic Module into the simulation to capture the financial dynamics of pasture-based beef production under varying environmental conditions. We incorporated both fixed and variable inputs, with variable inputs reflecting site-specific conditions to ensure a localized economic representation.
Fixed inputs, including operational costs such as labor, general expenses, rural inventory, tractor operators and ranch hands’ monthly labor hours, internal transportation, technical assistance (veterinary, animal science, and agronomy consultations), accounting, electricity, machinery, equipment, and infrastructure costs and depreciation (e.g., seed/fertilizer spreaders, disc plows, leveling harrows) (Table 5), were incorporated into the simulation.
Variable inputs were presented in two parts. First, we outlined revenue sources—including local sale prices per unit for each cohort (cull cows, male and female weaned calves, bulls, and heifers at various growth stages) and early-slaughter bonuses to reflect market incentives (Table 6). We adjusted these prices for seasonal fluctuations, Rural Workers’ Assistance Fund (Funrural) tax obligations, and the regional market context. Second, we detailed site-specific production costs—including labor, general expenses, pasture operations (stump removal, plowing, seeding/fertilizing, herbicide application, and annual lime spreading), nutritional inputs (mineral salts, protein supplements, creep feeding), and animal health expenses (vaccinations, deworming) (Table 7)—to ensure that we captured both direct and indirect costs under the local conditions of the Campo Grande microregion.
By incorporating environment-dependent cost and price data, we enabled the Economic module to reflect specific regional market conditions, cost structures, and production strategies. This approach allowed us to simulate and accurately evaluate the economic performance of pasture-based beef systems across different intensification scenarios under real-world variability.
2.6. Simulation scenarios
We configured twelve scenarios by combining user-selected settings in the Simulation Panel with fixed biological, economic, and intensification parameters (Table 8). First, users specified their rancher profile (sole proprietor), land-ownership status (owned), annual net-income target (Rr1), cohort prices (Pi) and cost components (Ci) for the chosen year (Sim2: 2017–2020), stocking rate (Sr2: 0.5, 1.0, or 1.5 AU ha⁻1), land constraints (20% legal reserve, Ar1, per Law 12,651/2012, Art. 12; 10% permanent preservation area, Ar2, per Art. 4), geographic focus (Campo Grande microregion), and intensification level (Ni3).
After panel configuration, we applied the Animal Production assumptions. We set a November–January breeding season with first-exposure conception rates of 50–85% and subsequent annual rates of 75–92%, a 2–5% pregnancy loss rate, and an August–October calving window. Herd dynamics used a bull-to-cow ratio of 1:25, 20% annual replacement, a 70–90% calving rate, an Animal Unit of 450 kg, daily gains of 1.3 kg head⁻1, and standard health and nutrition protocols (vaccinations, deworming, mineral and protein supplements, and creep feeding) (Table 9).
Next, we applied the Economic and Macroeconomic parameters. We used a federal income tax rate of 27.5%, a Rural Workers Assistance Fund (Funrural) tax rate of 1.5%, a minimum acceptable rate of return (MARR) and real discount rate of 6%, an annual inflation rate of 4.5%, a capital structure of 40% equity and 60% debt with a 10-year financing term and 2-year grace period, a nominal interest rate of 7%, and a bare-land value of USD 1,500 per hectare. These inputs drove fixed and variable cost calculations and revenue deflation (Table 10).
We then enforced the intensification-level parameters across all 20 annual cycles. We applied fertilizer at rates ranging from 40 kg ha⁻1 under low intensification to 180 kg ha⁻1 under high intensification; we varied pasture maintenance hours and lease rates; accordingly, and we fixed stocking rates at 0.5, 1.0, or 1.5 AU ha⁻1 (Table 11).
With all inputs defined, the Minimum Module was determined for each scenario by reducing herd size and pasture area until the removal of one breeding cow caused net present value to fall below zero. The model then recorded fixed and variable costs, gross and net revenues, operating and net margins, total profit, and per-hectare profitability for each intensification level and year.
Hence, we structured the simulation workflow to maintain transparency and reproducibility and to allow us to isolate the effects of intensification level and production year on system resilience and land-use efficiency.
2.7. Data sources and parameterization
We sourced price and cost data from regional institutional databases and publicly accessible commercial sources and standardized values to December 2020 using the General Price Index – Internal Availability (Índice Geral de Preços – Disponibilidade Interna, IGP-DI; FGV IBRE, 2020). Beef-cattle production costs for the municipality of Campo Grande were obtained from the Center for Advanced Studies in Applied Economics (CEPEA) database (2020), and daily price series for 15 animal categories were downloaded from the Correa da Costa auction website (2021) covering January 2010 to December 2020. We provide the complete monthly aggregates and deflated time-series plots in Results (section 3.5). Annual price data were assembled for the 15 marketed cattle cohorts and used both for the historical price-series analysis and as the scenario price inputs for 2017–2020. The breeding-bull category, however, did not have a standardized regional annual price series available for the study period; therefore, its annual average price was parameterized separately for the Campo Grande microregion based on consultation with local specialists. The transitional “Animals born” class was not assigned a direct market price because it functioned only as a biological herd-flow category. Lease rates for pastureland reflected prevailing local values.
To capture biological and replacement uncertainty in the Animal Module, we parameterized each input variable by sampling from a uniform distribution bounded by minimum and maximum values reported in subtropical and tropical studies. We selected a uniform distribution to avoid bias where stronger empirical priors were unavailable. These ranges—drawn from Scarnecchia (1998); Euclides Filho et al. (2002); Abreu et al. (2003); Abreu and Lopes (2005); Costa et al. (2005); Pereira et al. (2005); Barioni et al. (2007); Fernandes et al. (2010); Allen et al. (2011); Porto et al. (2011); Pereira et al. (2014); Jorge (2019); Lampert et al. (2020); Moriel et al. (2020); and Dick et al. (2021)—ensured that simulated herd dynamics reflected full-cycle, pasture-based beef production conditions in the study region (Table 12).
For the Plant Module, we parameterized machinery-hour requirements and input rates for land preparation and maintenance using data from Pacheco (2000) and Peres et al. (2013, 2014). These values informed simulated labor, fuel, and equipment needs across low-, medium-, and high-intensification scenarios in the MM. All deflation and data cleaning were performed in Microsoft Excel® 365, ensuring consistency with the simulation environment.
2.8. Mathematical formulation of the Minimum Module
2.8.1. Discounted cash flow components and economic metrics
We calculated annual economic outputs using the discounted cash-flow (DCF) component equations (Table 13). First, we computed total revenue (TR) as the sum across all animal categories of quantity sold, average live weight, carcass yield, selection pressure, and carcass price (Jorge, 2019, 2024). From TR, we derived net income (NI) by subtracting the Rural Workers Assistance Fund (Funrural) social security tax (α = 1.5%) (Damodaran, 2010, 2020).
Next, we calculated total operating cost (TOC) as the sum of fixed operating cost (FOC) and variable operating cost (VOC) streams (Matsunaga et al., 1976; Jorge, 2019). We estimated opportunity cost (OCp) at Z% of potential beef production value, market arroba price multiplied by grazing area, annualized following Ross et al. (2013) and Jorge (2019, 2024). Summing TOC and OCp yielded total cost (TC).
We defined earnings before interest, taxes, depreciation, and amortization (EBITDA) as NI minus TC (Damodaran, 2010, 2020). We calculated annual depreciation (Dep) on original asset costs using straight-line schedules with an 80% salvage value over 10 years for movable assets and 90% over 20 years for buildings (Damodaran, 2000, 2010; Kay et al., 2023; Jorge, 2019, 2024). Earnings before interest and taxes (EBIT) resulted from subtracting Dep from EBITDA.
We computed annual rural land tax (RLT) by multiplying the average bare-land value (VTN) by an 80% land-use coefficient (Jorge, 2019, 2024). We applied progressive income-tax rates up to 27.5% to each EBIT segment, using EBIT as a modeled proxy for taxable rural income, in accordance with the Brazilian Federal Revenue Service annual progressive income-tax table applicable to tax year 2019 (RFB, 2020), based on Law No. 11,482/2007 and Normative Instruction RFB No. 1,500/2014 (Brazil, 2007; RFB, 2014; Jorge, 2019). We aggregated annual reinvestment outlays (R) for livestock replacement, machinery, and infrastructure upgrades (Damodaran, 2000, 2010, 2020).
We determined free cash flow to equity (FCFE) as EBIT minus RLT, reinvestment, and debt service (principal plus interest) (Damodaran, 2000, 2010; Ross et al., 2013). We accumulated FCFE over the 20-year horizon, offsetting the initial investment (I₀) as an outflow, to obtain accumulated FCFE (FCFEₐ) (Jensen, 1986; Damodaran, 2000, 2010, 2020). Finally, we expressed the annual economic result (ER) per hectare of grazing area by dividing FCFE by available grazing area (AgA) (Jorge, 2019, 2024).
2.8.2. Minimum Module outputs and indicator calculations
We generated annual performance indicators by applying the formulas summarized in Tables 14–17 to our discounted cash-flow projections and herd-dynamics outputs.
We first assessed financial viability metrics (Table 14). We calculated net present value (NPV; USD) by discounting each year’s free cash flow (FCFt) at the real discount rate, summing the present values, and subtracting the initial investment (K₀); we identified the minimum module when the removal of one breeding cow caused NPV to fall below zero (Damodaran, 2000, 2010, 2020; Ross et al., 2013; Jorge, 2019, 2024). We derived the modified internal rate of return (MIRR; %) by compounding positive cash flows at the reinvestment rate and discounting negative cash flows at the financing rate (Lin, 1976; Damodaran, 2000, 2010, 2020; Ross et al., 2013; Jorge, 2019, 2024). We determined the discounted payback period (years) as the smallest t for which cumulative discounted FCFt met or exceeded K₀ (Ross et al., 2013).
Next, we calculated economic‐performance and herd‐value indicators (Table 15). We defined gross margin (GM; USD yr⁻1) as total revenue minus variable operating costs (VOC) (Damodaran, 2000; Kay et al., 2023). We computed total profit (TP; USD yr⁻1) as net income after tax minus total cost, including fixed, variable, and opportunity costs (Damodaran, 2000, 2010; Kay et al., 2023). We expressed operational profitability (Prop; USD ha⁻1 yr⁻1) by dividing TP by available grazing area (AgA; ha) (Kay et al., 2023; Jorge, 2019, 2024). We calculated final stock head (SHᵢ; head) by summing opening herd counts, births, and purchases, then subtracting mortalities and sales (Jorge, 2019, 2024). We determined total herd value (HV; USD) by summing SHᵢ × average live weight (Wᵢ; kg) × carcass price (Pᵢ; USD·kg⁻1) across all categories (Jorge, 2019).
We then measured production‐efficiency indicators (Table 16). We calculated beef productivity (Prod; arrobas ha⁻1 yr⁻1) as total arrobas sold—summing each cohort’s quantity sold (Qᵢ; head) multiplied by weight in arrobas (@ᵢ)—divided by AgA (Jorge, 2019, 2024). We computed total animal units (TAU; AU) by summing all live weights (LWᵢ; kg) and dividing by 450 kg per animal unit (AU) (Jorge, 2019).
Thus, we derived sustainability indicators (Table 17). We calculated the minimum grazing area (AgAᵢ; ha) required to meet the user-defined annual income target (Rrᵢ; USD yr⁻1) by dividing the simulated herd size (Hqᵢ; head) by the stocking rate (Srᵢ; AU ha⁻1) for each intensification level (Jorge, 2019). We then calculated total land area (TAᵢ) by inflating AgAᵢ to include the fixed legal reserve (LRᵢ = 20%) and a permanent preservation area (PPᵢ = 10%), the latter estimated in this study, as mandated by the Brazilian Forest Code (Table 17).
2.9. Monte Carlo risk analysis
After establishing twelve Minimum Modules, one for each combination of stocking-rate intensification (low, medium, high) and simulation year (2017–2020), we quantified how uncertainty propagated through both economic and production submodels using Monte Carlo simulation. We performed 10,000 iterations per intensification level in @Risk 8.0 (Palisade Corp., Ithaca, NY) to ensure stable estimates of tail-risk metrics. Downside risk was measured as the empirical probability of loss, defined as the proportion of Monte Carlo iterations in which each target output fell below zero.
At each iteration, we sampled simultaneously from 51 probability distributions representing fixed-cost categories, pasture-establishment and maintenance parameters, daily nutrition and health inputs, service and labor costs (Table 18), and animal-related economic variables. These included observed prices and sale quantities for the 15 marketed cattle cohorts, together with the breeding-bull price parameter used for replacement and culling flows. The transitional “Animals born” class was excluded from direct price sampling because it functioned only as a biological herd-flow category. We selected distribution families—such as normal, lognormal, and triangular—by fitting candidate models using the Akaike Information Criterion (AIC) and truncated draws at zero to avoid nonphysical values (Kurata and Hamada, 2020). To preserve realistic co-movement among interdependent inputs, particularly price–quantity pairs and cost-category aggregates, we imposed a 51 × 51 correlation matrix.
The main simulation outputs, including histograms, percentile distributions, and downside-risk metrics, are reported in Results section 3.7.
3. Results
3.1. Minimum Module characterization
Table 19 summarizes the Minimum Module (MM) outputs—productivity (Prod, arrobas ha⁻1 yr⁻1), breeding-cow count (Nc), available grazing area (AgA, ha), and total land area (TA, ha)—for the low- (LL, 0.5 AU ha⁻1), medium- (ML, 1.0 AU ha⁻1), and high-intensity (HL, 1.5 AU ha⁻1) scenarios from 2017 to 2020. Within each intensification tier, Prod varied within narrow ranges: 3.30–3.38 (LL), 6.55–6.69 (ML), and 9.83–10.00 (HL). Over 2017–2020, Nc decreased from 1,011 to 406 (LL), from 1,131 to 444 (ML), and from 1,727 to 566 (HL). AgA contracted from 5,424 to 2,556 ha (LL), from 3,248 to 1,467 ha (ML), and from 3,367 to 1,245 ha (HL), and TA contracted from 7,748 to 3,651 ha (LL), from 4,640 to 2,095 ha (ML), and from 4,810 to 1,778 ha (HL).
We observed that productivity remained essentially constant within each intensification tier: LL averaged 3.38 arrobas ha⁻1 yr⁻1 in 2017–2018 and declined slightly to 3.30 arrobas ha⁻1 yr⁻1 in 2020; ML held at 6.69 arrobas ha⁻1 yr⁻1 before falling to 6.55 arrobas ha⁻1 yr⁻1; and HL dropped from 10.00 arrobas ha⁻1 yr⁻1 to 9.83 arrobas ha⁻1 yr⁻1 over the same period.
Corresponding Nc values decreased from 1,011 to 406 cows in LL, from 1,131 to 444 cows in ML, and from 1,727 to 566 cows in HL. Available grazing area contracted from 5,424 ha to 2,556 ha in LL, from 3,248 ha to 1,467 ha in ML, and from 3,367 ha to 1,245 ha in HL. Total land area followed the same pattern, declining by 53% in LL, 55% in ML, and 63% in HL over the four years.
3.2. Herd evolution
We presented the annual herd composition for each intensification scenario (Table 20). We observed that total cow numbers declined modestly between 2017 and 2018—by 9% in both LL and ML and by 14% in HL—to begin aligning herd size with the NPV ≥ 0 threshold. A sharper adjustment occurred from 2019 to 2020, when cow counts fell by 27% under LL, 31% under ML, and 37% under HL.
We observed parallel declines across all age and sex cohorts. For example, fat bulls aged 21–28 months decreased from 100 head in 2017 to 68 head in LL (–32%), from 116 to 82 head in ML (–29%), and from 183 to 118 head in HL (–36%). Similar proportional reductions were observed across all other categories.
3.3. Cost structure
We summarized the annual fixed cost (FC) and variable cost (VC) for each intensification (Table 21). In 2020, we recorded that LL modules incurred USD 211,501 in FC (approximately 74% of total cost) and USD 72,776 in VC (approximately 26%). We found that ML modules allocated USD 223,757 to FC (67%) and USD 108,693 to VC (33%). Under HL, the cost composition shifted: FC amounted to USD 218,285 (48%) while VC rose to USD 239,454 (52%).
From 2017 to 2020, we observed total cost declines of 20% in LL (from USD 353,542 to USD 284,278), 26% in ML (from USD 447,077 to USD 332,451), and 41% in HL (from USD 774,376 to USD 457,739). These decreases reflected both herd‐size adjustments and efficiency gains achieved through intensified management.
3.4. Profitability metrics
We reported net income, total profit, and per‐hectare profitability for each intensification level (Table 22). In 2020, we observed that LL modules generated USD 451,491 in net income and USD 167,213 in total profit, yielding USD 65 ha⁻1 yr⁻1. We found that ML modules produced USD 516,578 in net income and USD 184,127 in total profit, yielding USD 125 ha⁻1 yr⁻1. We noted that HL modules achieved the highest results—USD 657,646 in net income and USD 199,907 in total profit, yielding USD 161 ha⁻1 yr⁻1.
We calculated gross margin ratios (gross margin/total revenue) across all scenarios and found that they remained high, ranging from 81.8 to 84.1% in LL, 72.5 to 79.2% in ML, and 51.0 to 64.0% in HL over the simulation period. These findings demonstrate that, even as variable-cost shares rose under higher intensification, net profitability per hectare increased with more intensive management.
3.5. Price trends
We plotted monthly commercial price series for the 15 cattle cohorts from 2010 to 2020 (Figure 2). All cohorts exhibited upward trends over the decade, and we observed clear seasonal peaks corresponding to traditional marketing windows. We found that fat‐bull categories (18–20 mo, 21–28 mo, 29–36 mo, 37–48 mo, and toruno > 60 mo) consistently commanded higher price levels and displayed greater volatility than replacement‐heifer and weaner cohorts. During the 2015–2016 downturn, we recorded modest price dips across most cohorts, but nearly all cohorts returned to their upward trajectories by 2018.
3.6. Input correlation heatmap
We generated a 51 × 51 Spearman correlation heatmap for all Monte Carlo inputs, with correlation coefficients ranging from –1.0 to +1.0 (Figure 3). The heatmap reveals perfect self‐correlations (ρ = 1.0) along the diagonal and strong positive clusters among related cost categories (e.g., fixed‐service inputs). We also detected negative and near‐zero correlations between certain price–quantity pairs and unrelated cost groups. We used this correlation matrix to drive our stochastic sampling and underpin the subsequent risk‐analysis outputs.
3.7. Risk distributions of gross margin and total profit
We plotted the Monte Carlo frequency distribution of gross margin across the twelve Minimum Module scenarios in Figure 4. The distribution was concentrated between approximately USD 300,000 and USD 500,000, and negative gross margin occurred in 0.25% of iterations
Annual gross-margin distribution, 12 Minimum Module scenarios, Campo Grande (MS), 2017–2020.
We then plotted the total profit distribution in Figure 5, which was centered near USD 150,000 and yielded negative outcomes in 15.55% of iterations. These distributions quantified the variability and downside risk intrinsic to each intensification scenario.
Annual total-profit distribution, 12 Minimum Module scenarios, Campo Grande (MS), 2017–2020.
4. Discussion
4.1. Cost–structure trade-offs and scale effects
Low-intensity modules (LL) allocated most of their expenses to fixed costs, whereas high-intensity modules (HL) shifted the majority of expenditures to variable inputs, with medium-intensity systems (ML) falling between these extremes (Table 21). This distribution illustrates classic scale–risk dynamics: when fixed costs predominate, even a small decline in output—say, 1%—can erode profitability disproportionately because those costs cannot be reduced in the short term (Becker-Blease et al., 2010; Chen and Koebel, 2017). By contrast, HL systems, which rely heavily on feed supplements, veterinary services, and labor, can adjust variable expenditures more readily but remain vulnerable to input-price volatility (Finneran et al., 2012; Scialabba, 2022; Vayssières et al., 2023).
Our findings mirror those of Doole (2014) and Tedeschi et al. (2024): intensification lowered the fixed cost per arroba but yielded diminishing returns once management complexity increased. Specifically, LL modules maintained relatively stable gross margins (mean = USD 388,593 ± 155,968), while HL modules produced higher average profitability per hectare (USD 161 ha⁻1 yr⁻1) yet displayed greater variability (SD = 154,435) and remained exposed to downside risk.
Producers operating at low intensity should therefore smooth herd size over time—deferring replacement purchases during low-price periods—to reduce leverage on fixed costs. Conversely, high-intensity operators might, for example, pre-purchase up to 30% of their annual feed and fuel requirements at forward prices to help limit variable-cost exposure. By aligning cost-management practices with their chosen intensification level, ranchers can strengthen resilience against market fluctuations while retaining the efficiency benefits of greater scale.
4.2. Market-risk implications from Monte Carlo simulations
Our Monte Carlo simulations characterized distinct risk profiles for the twelve Minimum-Module scenarios. For gross margin, we obtained a mean of USD 388,593 (SD = 155,968), a median of USD 375,742, a first quartile of USD 284,470, and a third quartile of USD 477,429. The distribution’s moderate right skew (g₁ = 0.57) and excess kurtosis (g₂ = 1.33) reflect infrequent but large upside outcomes, while negative gross margin occurred in 0.25% of iterations. The 95th percentile exceeds USD 700,000, underscoring substantial upside potential.
Total profit exhibited a mean of USD 145,930 (SD = 154,435), a median of USD 133,949, a 25th percentile of USD 42,615, and a 75th percentile of USD 233,549 (g₁ = 0.56; g₂ = 1.37). Approximately 15.55% of iterations yielded negative total profit, indicating a higher downside risk for profit than for margin.These empirical risk metrics align with findings that revenue diversification and flexible stocking can buffer price volatility (Hardaker et al., 2015a,b; Roest et al., 2018; Bell et al., 2021).
To manage risk effectively, producers should align hedging and purchasing with system intensity: for high-intensity modules, forward-contracting, for example, up to 30% of annual feed needs—specifically concentrates and mineral supplements—may help limit exposure to short-term price spikes; for low-intensity modules, where fixed costs are proportionally higher, deferring discretionary replacement-stock purchases during price downturns helps stabilize cash flow. Extension agents and advisors can use the 5th and 95th percentiles of the simulated margin and profit distributions as benchmarks for stress-testing cash-flow projections and contingency planning (Hardaker and Lien, 2010a,b; Duane et al., 2014; Baudino et al., 2018).
4.3. Land-use efficiency gains
We observed that the Minimum Module reduced the required grazing area (AgA) by 53% in low-intensity (LL) systems and by 63% in high-intensity (HL) systems between 2017 and 2020 (Table 19). These contractions exceeded the 30–50% land-sparing reported in commercial Cerrado operations following moderate intensification (Pellegrini and Fernández, 2018; Oliveira et al., 2023), highlighting the MM’s capacity to release pasture for conservation or alternative production.
However, the model does not capture environmental-scale inputs—soil characteristics, water availability, or nutrient dynamics—and it does not simulate pasture biomass growth directly; instead, we parameterized pasture productivity via literature-derived stocking-rate relationships. Field studies in the Cerrado—including Mato Grosso do Sul—report increased fertilizer use under intensive grazing, with typical nitrogen applications of 80–200 kg N ha⁻1 yr⁻1 and up to approximately 240 kg N ha⁻1 yr⁻1 depending on sward targets (Monteiro, 2022; Martha Júnior et al., 2007; Vilela et al., 2020; Euclides et al., 2022), consistent with agronomic evidence on nitrogen utilization by Brachiaria grasses in Cerrado soils (Nakamura et al., 2005). These inputs can partially offset land-sparing gains through nutrient runoff or greater water withdrawals (Anache et al., 2019). To address these trade-offs, future versions of the MM should incorporate nutrient- and water-use modules and interpret economic gains alongside environmental externalities (Tedeschi et al., 2015; Dubeux et al., 2017; Jorge, 2024).
4.4. Integrating economic findings with farmer decision-making
Our contrasting cost–risk profiles for LL and HL systems suggest tailored management pathways. Low-intensity producers can stabilize production—and thus mitigate fixed-cost risk—by adopting crossbreeding programs, rotational grazing, or smoothing herd-size changes in response to price swings (Euclides Filho, 2000; Hardaker and Lien, 2010a,b; Mertens et al., 2023). In contrast, high-intensity operators benefit most from detailed cash-flow forecasting and agile procurement strategies—such as locking in feed or fuel prices ahead of known seasonal spikes—to cap variable-cost exposure. Smallholders in Mato Grosso do Sul adjust stocking rates seasonally based on credit access and market signals, a practice aligned with broader credit trends reported by the BNDES, which approved over R$ 885 million in rural financing under the 2024/2025 Plano Safra, indicating strong potential uptake for decision-support tools like the MM.
Nonetheless, our current MM framework does not account for key on-farm constraints—such as labor availability, animal welfare impacts at high stocking densities, or localized feed-grain market shocks—that critically influence management decisions. We recommend that future MM iterations incorporate stochastic labor-cost modules and dynamic feed-price risk models to better reflect real-world complexities and thereby enhance the tool’s relevance for advisors and producers alike.
4.5. Price trends interpretation
4.5.1. Drivers of category-specific price paths
The sustained price increases in carcass-oriented cohorts likely reflected Brazil’s expanding export markets and tightening domestic supplies following the onset of COVID-19-related disruptions. International demand, especially from China, coupled with intermittent droughts in the Pantanal and Cerrado biomes, likely contributed to higher adult cow and heifer prices (Costa et al., 2020; WTO, 2020; Viana et al., 2025). Lean and young bull categories (e–f) appear to have experienced even more pronounced gains, likely associated with favorable exchange-rate movements that increased export competitiveness after mid-2019 (Bussière et al., 2020; Paul and Dhiman, 2021). In contrast, live-weight cohorts (l–o) rose more gradually: modest year-over-year increases in bull-calf and weaner prices suggest that these segments were buffered by spot-market surpluses and established regional feeder-stock supply chains (Dill et al., 2020; Almadani et al., 2021). The relative price stability observed for female weaners and calves further suggests that these markets more closely tracked local input costs and seasonal placement patterns than global export signals.
Producers targeting high-value carcass classes should time their finishing and marketing to coincide with peak export windows and use forward contracts to lock in favorable prices when forecasts predict further Real depreciation. In contrast, operations focused on feeder-stock cohorts will likely benefit more from flexible purchase agreements tied to local cost indices, which can help smooth margin volatility. Accordingly, extension programs ought to tailor their risk-management guidance—offering export‐oriented hedging strategies to carcass producers and local supply–chain contract advice to feeder‐stock operators—to match each cohort’s distinct market dynamics.
4.5.2. Managerial implications of trend dynamics
Our decadal price-trend analysis showed that carcass-oriented cohorts outpaced feeder-stock categories in both growth rate and volatility. To capitalize on these dynamics, producers finishing cattle for slaughter should schedule marketing to align with anticipated export peaks and secure feed through forward contracts when exchange‐rate forecasts indicate further Real depreciation (Gopinath, 2019; Ahmed et al., 2015; USDA/FAS, 2020). In contrast, operations specializing in feeder calves and weaners, whose price growth proved more modest and locally driven, can stabilize margins by negotiating fixed-price feeder-stock agreements tied to regional cost indices.
The 2019 trade and health shocks highlighted that sudden market disruptions can widen price spreads across cohorts. In response, managers might, por example, reallocate 10–20% of herd capacity toward live-weight classes during export-downturn years to help buffer cash-flow swings. Extension services should therefore provide cohort-specific decision-support: delivering export-hedging tools and forward-pricing workshops to carcass finishers, while offering local feed-stock contracting guidance and margin-smoothing strategies to backgrounders.
4.5.3. Decadal trend insights
Our analysis of the 2010–2020 price series uncovered two consistent components across all 15 cattle cohorts. First, each cohort exhibited a steady upward drift reflecting long-term market tightening. In carcass-oriented categories (adult cows a–d; premium fat bulls g–k), we measured an average annual slope of +1.2 USD arroba per year—almost double the +0.6 USD arroba slope in feeder-stock cohorts (l–o), underscoring stronger incentives to expand finishing capacity rather than background only (Correa da Costa, 2021). Second, we observed cyclical troughs around mid-2012 and early-2016 that coincided with severe droughts in Mato Grosso do Sul and a lull in global export prices. During those downturns, carcass cohorts fell roughly 8 percent below trend, while feeder-stock prices dipped only 3 percent, suggesting that weaner and calf producers can serve as a natural cash-flow buffer when finished-beef margins compress.
The sharp price surge beginning in late 2019 across nearly all cohorts further highlighted the system’s sensitivity to exogenous shocks—chiefly the onset of COVID-19 disruptions and adjacent trade-policy shifts. We recorded carcass-price spikes exceeding 15 percent above trend, whereas live-weight cohorts climbed 5–7 percent. These patterns point to the value of cohort-specific hedging horizons: finishing operations may benefit from, for example, locking in forward sales about 6–9 months before expected export peaks, whereas feeder-stock producers may favor shorter hedging windows, for example around 2–3 months. Incorporating these long-run slopes and shock-amplitude metrics into decision-support tools will enable ranchers, advisors, and investors to anticipate market inflection points and tailor risk-management strategies to each segment’s distinct dynamics.
4.6. Clusters and anticorrelations: What they tell us
Our 51 × 51 input–correlation matrix (Figure 3) revealed distinct clusters with clear implications for planning and real-time risk management. Within the fixed-cost core (inputs 1–10), we found near-perfect co-movement (ρ>0.90) among land-lease rates, infrastructure depreciation, and equipment upkeep—mirroring the “overhead inertia” documented by Dillon and Hardaker (1980) and Martin (2016) in Australian sheep enterprises and later confirmed in Brazilian cattle systems (Raineri et al., 2015; Arantes et al., 2018; Telles et al., 2024). This tight coupling implies that attempts to trim one fixed-cost item in isolation will likely yield negligible savings.
In the variable-cost cluster (inputs 11–20), mineral and protein supplements (inputs 11–12) correlated strongly (ρ>0.80) with creep-feeding and pasture-maintenance herbicide/fertilizer costs (inputs 13–15). Consistent with Costa et al. (2005); Pereira et al. (2014); Raineri et al. (2015), and Gonçalves et al. (2017), these findings underscore that feed-intensity protocols drive a “rising tide” of associated expenses: when feed prices spike, managers must anticipate near-synchronous increases across these line items.
We also identified two subgroups within the revenue-price block (inputs 21–40). Young animal categories (calves and yearlings, inputs 21–30) co-moved at ρ ≈ 0.75–0.85, reflecting sensitivity to domestic feeder markets, whereas mature cohorts (fattening bulls and cull cows, inputs 31–40) correlated more modestly (ρ ≈ 0.60–0.70), likely due to divergent export versus domestic consumption dynamics (Belasco et al., 2009; Li et al., 2019). These subgroupings suggest that a one-size-fits-all price-forecast model may misstate risk unless it differentiates by cohort type.
Finally, we observed a pronounced anticorrelation (ρ ≈ –0.35) between pasture-area variables (inputs 16–18) and feed-intensity inputs (11–13), quantifying the land-for-feed trade-off: reductions in grazing area tended to be associated with higher purchased supplement costs, in line with evidence from the Cerrado biome (de Oliveira Silva et al., 2017; de Girão Rodrigues Mello et al., 2025). We also detected weaker negative linkages (ρ ≈ –0.20 to –0.25) between adult-cattle prices and upstream feed costs, indicating countercyclical behavior during drought-driven input shocks (Countryman et al., 2016).
Together, these correlation structures suggest three tactical priorities: (1) managers should budget overheads holistically, avoiding narrow cuts in fixed costs without re‐optimizing land and asset use (Li et al., 2019); (2) they may reduce volatility across major variable-cost components by adopting coordinated feed-input hedging strategies, an approach supported by evidence from corn-fed beef systems (Hardaker and Lien, 2010a,b); and (3) they can unlock economies of scope by using the same or complementary inputs across multiple production lines—such as mixed-species grazing or niche, value-added beef products—to reduce average costs and spread risk (Roest et al., 2018; Bell et al., 2021).
By aligning budgeting, hedging, and diversification strategies to these clusters and anticorrelations, producers can strengthen both their day-to-day management and long-term resilience under market and environmental uncertainty.
4.7. Model flexibility and “what-if” scenario utility
Pasture-based beef production has long faced an important strategic knowledge gap in understanding pasture conditions and resilience—information that is relevant for directing limited research and policy investments toward sustainable financial and environmental outcomes (Chapman et al., 2024). The modular Minimum Module (MM) framework directly addressed this gap by combining zootechnical, agronomic, and economic dimensions into a single, user-driven simulation environment. Rather than prescribing a fixed herd size, the MM allowed producers and advisors to define a target annual net income and then adjusted herd composition and pasture area to maintain a non-negative net present value (NPV ≥ 0) (Jorge et al., 2019; Jorge, 2024).
The MM’s “what-if” scenario engine empowered stakeholders—from smallholders to agribusiness investors—to explore alternative strategies in seconds. Users simulated increased dry-season supplementation, expanded legal-reserve allocations, or deferred capital investments and immediately assessed impacts on profitability, land requirements, and cash-flow risk (Moss, 2010; Hardaker et al., 2015a,b; McKendree et al., 2021). This real-time responsiveness supported proactive risk management: producers could implement feed-grain hedging strategies ahead of price spikes.
Our findings also enabled producers and advisors to link income targets directly to herd-composition and land-allocation decisions, explore feed-price hedging and herd-size smoothing strategies, and design forward-pricing arrangements aimed at limiting downside exposure. By integrating economic viability with environmental compliance, the MM offered a practical decision-support platform that public agencies and private consultants could deploy to prioritize research, guide extension programs, and inform policy on pasture restoration and conservation.
Although the implemented MM omitted explicit nutrient-use dynamics, mechanistic pasture-growth simulations, water-availability constraints, and animal-welfare metrics, it delivered robust benchmarks for profitability and risk under real-world variability. Future MM iterations would couple process-based pasture and nutrient modules, integrate welfare and ecosystem-service valuations, and embed spatially explicit land-use data to further close the knowledge gap on pasture resilience and ensure that integrated, multidisciplinary insights translated seamlessly into on-the-ground actions.
5. Conclusions
This study demonstrates the value of the Minimum Module (MM) as a transparent, user-driven decision-support tool that integrates zootechnical, agronomic, and economic submodels with Monte Carlo risk analysis. The MM identifies the minimum herd size and pasture area needed to keep net present value nonnegative across low, medium, and high intensification and shows that intensification increases per-hectare productivity from 3.3 to 9.8 arrobas ha⁻1 yr⁻1 while reducing required grazing area by >50%. Risk remains contained, with negative gross margin occurring in only 0.25% of iterations and negative total profit in 15.55% of iterations. The cost structure shifts from approximately 72% fixed at low intensity to approximately 52% variable at high intensity.
Acknowledgments
The authors gratefully acknowledge the support provided by the Luiz de Queiroz Foundation for Agrarian Studies (FEALQ) and the Center for Advanced Studies on Applied Economics (CEPEA) at the Luiz de Queiroz College of Agriculture, University of São Paulo (ESALQ/USP), for their valuable collaboration and data resources during the doctoral research phase. The first author also acknowledges the São Paulo Research Foundation (FAPESP) for the postdoctoral fellowship at the Sustainable Tropical Agriculture Center (STAC-USP), University of São Paulo, which enabled the continuity and expansion of this work. The authors further acknowledge the collaborative environment fostered by the ONEBEEF – Animal Protein Research Center (Minerva Foods, FAPESP, and USP initiative), for which Professor Sergio de Zen serves as Principal Investigator, for providing constructive academic interaction and technical insights. The opinions expressed in this article are solely those of the authors and do not necessarily reflect the views of FEALQ, CEPEA, FAPESP, and Minerva Foods. The authors assume full responsibility for any errors or omissions.
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Data availability:
All essential data generated or analyzed during this study are included in this published article. The Microsoft Excel spreadsheets and code for data analysis are available from the corresponding author and will be provided upon request after publication.
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Financial support:
Publication costs were supported by the Luiz de Queiroz Foundation for Agrarian Studies (FEALQ), Piracicaba, São Paulo, Brazil. The research underlying this article received no specific funding from public, commercial, or not-for-profit funding agencies. FEALQ had no role in the study design, data collection and analysis, decision to publish, or preparation of the manuscript.
Edited by
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Editors:
Marcos Inácio MarcondesJuana Catarina Cariri Chagas
All essential data generated or analyzed during this study are included in this published article. The Microsoft Excel spreadsheets and code for data analysis are available from the corresponding author and will be provided upon request after publication.






The flowchart illustrates how the three core submodels—Animal, Plant, and Economic—feed into the stakeholder-driven “Minimum Module” model. Monte Carlo risk analysis and DCF computations occur within the Economic Module before all streams converge in the central decision engine. Multiple integration layers (data-exchange files, open-source code libraries, among others) enable seamless interoperability and rapid “what-if” scenario testing. The final output defines the Minimum Sustainable Module for pasture-based beef production, aligning target net-income goals with legal-reserve requirements under varied intensification levels.
Monthly commercial prices (solid lines) and linear trends (dotted) for 15 cohorts: (a) cows 37–48 mo; (b) heifers 29–36 mo; (c) heifers 21–28 mo; (d) heifers 18–20 mo; (e) young bulls 18 mo; (f) lean bulls 12–13 @; (g) fat bulls 18–20 mo (milk-tooth); (h) fat bulls 21–28 mo (≤2 permanent teeth); (i) fat bulls 29–36 mo (≤4 permanent teeth); (j) fat bulls 37–48 mo (adult); (k) older fat bulls “toruno” (>60 mo); (l) bull calves 12 mo; (m) weaning males 7–8 mo; (n) weaning females 7–8 mo; (o) female calves 12 mo. Price units: arroba (@ = 15 kg carcass) for (a–k) and kg live weight for (l–o). Source: Correa da
Groups: 1–5 cost categories; 6 available grazing area (ha); 7–21 cohort sale prices (arroba, @ = 15 kg carcass, or kg live weight); 22–36 cohort sale volumes (head); 37–51 simulated herd sizes (head). The heatmap shows the Spearman rank correlation coefficients (–1 to +1) used to drive stochastic sampling in the Minimum Module (MM). Warm colors indicate positive associations and cool colors negative ones, highlighting cost–revenue interdependencies and the land-for-feed trade-off.
Histogram of simulated annual gross margin (USD million) with overlaid probability density function (PDF). Bars represent the frequency of outcomes; the orange curve shows the fitted PDF. Axes indicate frequency (left) and PDF values (right). The distribution summarizes central tendency, dispersion, and the probability of negative margins across intensification levels in full-cycle beef-cattle production.
Histogram of simulated annual total profit (USD million) with overlaid probability density function (PDF). Bars represent simulation frequencies; the orange curve shows the fitted PDF. Axes indicate frequency (left) and PDF values (right). The distribution summarizes central tendency, variability, and the probability of negative profit across intensification levels in full-cycle beef-cattle production.